energy chain and cable for continuous operation in waste bunkers

As part of the maintenance of the cranes in the Simmering hazardous waste recycling plant, the operators were faced with the task of procuring a new energy supply solution. Initially, this task was performed by trailing cables, which - after an initial maintenance-free period - started to break down after around six months. In some cases, the cable jumped out of the guide or broke immediately. With this sensitive system, system failures would have enormous financial consequences, so the process in a waste incineration plant does not envisage any downtime for the waste bunker crane. It has to function smoothly, 24 hours a day, 365 days a year. The bunker has a capacity of 40,000 cubic metres. The system is fully utilised and the cranes in the waste bunkers run in continuous operation. Their task is not only to receive the waste and stack it in the bunker, but also to feed the ovens. The operators are therefore reliant on the cranes working continuously, if possible without maintenance.
Another challenge for the new solution is the high level of dust in the waste bunker, which means that protective clothing must be worn on site. The technology, on the other hand, has to look after itself. The damp dirt present, together with the metal particles it contains, is PUR poison for any energy supply solution.

The Lower Austrians now rely on a rolling energy chain solution from igus®. The two cranes at KW Kranwerke AG, which are equipped with the fully assembled readychain® energy chain systems from igus®, now run smoothly in the truest sense of the word.
In the energy chain, the cables are always guided in a controlled manner, which is very important for data cables in particular. The bend radius is predetermined by the chain. This prevents the shield from opening in shielded cables. However, users are also receptive to the energy chain's modest space requirements: if the crane run exceeds certain lengths, trailing cables may require more space for the cable station than the local conditions actually allow. This problem does not arise with the chain. Even with a track length of 200 metres, there is always room behind the trolley drive.
From the procurement of all necessary special parts, sheet metal or machine parts to the provision of the ready-to-install system on the specified assembly date, the customer has transferred its procurement logistics to igus®. With the comprehensive product range, igus® was able to reliably fulfil all customer requirements.