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The firmware extension for optimised e-chain service management

A smart step forward in service management: with the addition of a new maintenance management module to the firmware and the connection to the superwise system, service calls and retrofits can be planned intelligently.  

Control cabinet
The management of maintenance plans is an important part of service management for gliding e-chain® applications. By implementing the maintenance management module and integrating it into the superwise service system, maintenance can be planned intelligently and system downtimes avoided. The firmware extension includes a new maintenance management module that initiates usage-dependent maintenance reminders. With the optional superwise connection, a comprehensive overview of all machine data can be utilised.
The module offers usage-dependent maintenance reminders to ensure that machines are always optimally maintained. The integration of an optional superwise connection expands the possibilities even further by providing a comprehensive overview of all machine data. Integration into existing OT systems or IoT cloud applications can create significant added value and, by detecting potential problems at an early stage, extend the service life of the systems and increase safety.
Intelligent maintenance planning can help to reduce operating costs and increase productivity.


 
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Tech up

Tech up

  • Management of customised maintenance plans for gliding e-chain applications
  • Optional: integration into customer OT systems or IoT cloud applications
  • superwise integration enables anomaly detection and timely service and retrofit operations
Cost down

Cost down

  • Prevent system downtimes
  • Intelligent service and retrofit planning
Proof

Proof

  • Ongoing test program in the industry's largest test laboratory for dynamic cable applications
Sustainability

Sustainability

  • Avoid unnecessary servicing work

Predictive maintenance implemented successfully

i.Cee in practice


Wastewater treatment plants and wastewater operations |
Port and container cranes
Conveyor and bulk handling


 

Avoid downtime, extend service life

i.Cee in a train washing station i.Cee gives CFL a system service life estimate, taking into account condition monitoring data such as temperature, travel speed, and distance travelled and provides maintenance and inspection instructions.

Société Nationale des Chemins de Fer Luxembourgeois (CFL)

Customer applications worldwide

i.Sense EC.P examples in the overview In international automotive production, the global crane industry, or regional wastewater plants: i.Sense EC.P systems are successfully used wherever maintenance costs are saved and machine downtime prevented:

To the application overview

Smart machine data acquisition ...

... for predictive maintenance concepts

The i.Cee module can be integrated into predictive maintenance concepts in a number of ways. From preventive service management, which schedules regular maintenance depending on use, to location-independent fault management, which uses various mobile channels to immediately report any unforeseen change. All information is aggregated in a modern dashboard, online or offline in the local network, depending on the customer's requirements.


You determine the manner of data transfer and access

Data transfer within your local corporate network (i.Cee:local) or on a secure cloud (i.Cee:cloud)

i.Cee:local

i.Cee:local Your data do not leave your company network at any time, since the i.Cee software communicates only within networks of your choice. Options range from an energy chain within a single machine to a machine park and your own output interface.  

i.Cee:cloud

i.Cee:cloud In this internet-based solution, the data take an intermediate stop at the i.Cee.net, a so-called data concentrator. The i.Cee.net is at your location, allowing you to stop or adjust data exchange with the cloud at any time.

White paper on optimising overall equipment effectiveness (OEE)

Clarifies the distinction between condition monitoring and predictive maintenance


This free white paper explains: 

  • What igus® condition monitoring (i.Sense) means
  • What igus® predictive maintenance (i.Cee) means
  • What technology is behind both systems
  • What the two systems offer industrial energy supply

More time for your own ideas ...

... thanks to less downtime with igus i.Cee

In automotive production, the line never stops. Collaborating robot arms for assembly and welding are in continuous use, as are all the components that supply them with energy and data. It is in just such environments that intelligent concepts such as predictive maintenance make the most sense. For a new Industry 4.0 project or for efficiency-driven retrofitting, our smart plastics solutions are available as universal modular systems and can be individually adapted to any system. 
 

Information ...

News catalogue: 2023 smart plastics news Read everything about 2023 smart plastics news again in a compact PDF format.
News catalogue PDF

... Try it ...

smart 3D data Free 3D data, operating instructions, and much more in our smart plastics service area
3D data

... Realise

Buy smart plastics news in the igus online shop Order ready-to-install smart plastics directly in the igus online shop
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The terms "igus", "Apiro", "chainflex", "CFRIP", "conprotect", "CTD", "drylin", "dry-tech", "dryspin", "easy chain", "e-chain", "e-chain systems", "e-ketten", "e-kettensysteme", "e-skin", "e-spool", "flizz", "ibow", "igear", "iglidur", "igubal", "igutex", "kineKIT", "manus", "motion plastics", "pikchain", "readychain", "readycable", "ReBeL", "speedigus", "triflex", "robolink", "xirodur", and "xiros" are legally protected trademarks of the igus® GmbH/ Cologne in the Federal Republic of Germany and where applicable in some foreign countries.

igus® GmbH points out that it does not sell any products of the companies Allen Bradley, B&R, Baumüller, Beckhoff, Lahr, Control Techniques, Danaher Motion, ELAU, FAGOR, FANUC, Festo, Heidenhain, Jetter, Lenze, LinMot, LTi DRiVES, Mitsubishi, NUM,Parker, Bosch Rexroth, SEW, Siemens, Stöber and all other drive manufacturers mention on this website. The products offered by igus® are those of igus® GmbH